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Journal Articles

Evaluation of the Japanese fatigue test data in Gr.91 for elevated temperature design

Ando, Masanori; Toyota, Kodai; Hashidate, Ryuta; Onizawa, Takashi

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 10 Pages, 2021/07

The ASME Boiler and Pressure Vessel Code (ASME BPVC) Section III, Division 5 had provided only one design fatigue curve for Grade 91 steel (Gr.91) at 540 $$^{circ}$$C until 2019 version. To overcome this disadvantage, The ASME Section III Working Group had taken an action to incorporate the temperature-dependent design fatigue curves for Gr. 91 developed by Japan Society of Mechanical Engineers into ASME BPVC Section III Division 5. As the results, the temperature dependent design fatigue curves are provided in the 2021 edition of the ASME BPVC. To clear the features of the best fit fatigue curve equation, 305 data stored in the database were analyzed and the statistic values and the values of 95% and 99% lower confidence bound calculated by failure probability assessment were clarified. Moreover, some additional available data of fatigue and creep-fatigue test obtained in Japan are also indicated for considering the creep-fatigue damage evaluation under elevated temperature condition.

Journal Articles

Development of the buckling evaluation method for large scale vessel by the testing of Gr.91 vessel subjected to horizontal and cyclic vertical loading

Okafuji, Takashi*; Miura, Kazuhiro*; Sago, Hiromi*; Murakami, Hisatomo*; Ando, Masanori; Miyazaki, Masashi

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 9 Pages, 2021/07

Buckling evaluation methods capable of evaluating elasto-plastic buckling under axial compression, bending, and shear loads are required for cylindrical vessels of fast reactors to cope with thinning due to increasing diameter and application to the seismic isolation design against huge seismic ground motion. In this study, in order to confirm the applicability of the proposal evaluation method, several buckling tests and FE analyses were carried out using the specimens made of Modified 9Cr-1Mo steel. The buckling modes and strength data in the load region where the interaction of cyclic axial compression, bending and shear buckling could occur were examined. As a result, it was confirmed that the proposal evaluation method estimated the buckling load in the tests conservatively. Moreover, a series of finite element analyzes using a model with residual stress due to welding revealed that the effect of residual stress on buckling strength is negligible in the evaluation method.

Journal Articles

Fracture toughness in postulated crack area of PTS evaluation in highly-neutron irradiated RPV steel

Ha, Yoosung; Shimodaira, Masaki; Takamizawa, Hisashi; Tobita, Toru; Katsuyama, Jinya; Nishiyama, Yutaka

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 6 Pages, 2021/07

Journal Articles

Assessment of residual stress for thick butt-welded plate of a reactor pressure vessel steel

Ha, Yoosung; Okano, Shigetaka*; Takamizawa, Hisashi; Katsuyama, Jinya; Mochizuki, Masahito*

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 6 Pages, 2021/07

Journal Articles

Evaluation of brittle crack arrest toughness for highly-irradiated reactor pressure vessel steels

Iwata, Keiko; Hata, Kuniki; Tobita, Toru; Hirota, Takatoshi*; Takamizawa, Hisashi; Chimi, Yasuhiro; Nishiyama, Yutaka

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 7 Pages, 2021/07

Journal Articles

Research and examination of seismic safety evaluation and function maintenance for important equipment in nuclear facilities

Furuya, Osamu*; Fujita, Satoshi*; Muta, Hitoshi*; Otori, Yasuki*; Itoi, Tatsuya*; Okamura, Shigeki*; Minagawa, Keisuke*; Nakamura, Izumi*; Fujimoto, Shigeru*; Otani, Akihito*; et al.

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 6 Pages, 2021/07

Since the Fukushima accident, with the higher safety requirements of nuclear facilities in Japan, suppliers, manufacturers and academic societies have been actively considering the reconstruction of the safety of nuclear facilities from various perspectives. The Nuclear Regulation Authority has formulated new regulatory standards and is in operation. The new regulatory standards are based on defense in depth, and have significantly raised the levels of natural hazards and have requested to strengthen the countermeasures from the perspective of preventing the simultaneous loss of safety functions due to common factors. Facilities for dealing with specific serious accidents are required to have robustness to ensure functions against earthquakes that exceed the design standards to a certain extent. In addition, since the probabilistic risk assessment (PRA) and the safety margin evaluation are performed to include the range beyond the design assumption in the safety improvement evaluation, it is very important to extent the special knowledge in the strength of important equipment for seismic safety. This paper summarizes the research and examination results of specialized knowledge on the concept of maintaining the functions of important seismic facilities and the damage index to be considered by severe earthquakes. In the other paper, the study on reliability of seismic capacity analysis for important equipment in nuclear facilities will be reported.

Journal Articles

Benchmarking study on probabilistic fracture mechanics analysis codes xLPR and PASCAL-SP considering primary water stress corrosion cracking

Mano, Akihiro; Katsuyama, Jinya; Li, Y.

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 7 Pages, 2021/07

Probabilistic fracture mechanics (PFM) is expected as a more rational methodology for the structural integrity assessments of nuclear power components because it can consider the inherent probabilistic distributions of various influencing factors and quantitatively evaluate the failure probabilities of the components. The Japan Atomic Energy Agency (JAEA) has developed a PFM analysis code, PASCAL-SP, to evaluate the failure probabilities of piping caused by aging degradation mechanisms, such as fatigue and stress corrosion cracking in the environments of both pressurized water and boiling water reactors. To improve confidence in the analysis results obtained from PASCAL-SP, a benchmarking study was conducted together with the PFM analysis code, xLPR, which was developed jointly by the U.S. Nuclear Regulatory Commission (NRC) and the Electric Power Research Institute. The benchmarking study was composed of deterministic and probabilistic analyses related to primary water stress corrosion cracking in a dissimilar metal weld joint in a pressurized water reactor surge line. The analyses were conducted independently by NRC staff and JAEA using their own codes and under common analysis conditions. In the present paper, the analysis conditions for the deterministic and probabilistic analyses are described in detail, and the analysis results obtained from the xLPR and PASCAL-SP codes are presented. It was confirmed that the analysis results obtained from the two codes were in good agreement.

Journal Articles

Development of guideline on seismic fragility evaluation for aged piping

Yamaguchi, Yoshihito; Katsuyama, Jinya; Masaki, Koichi*; Li, Y.

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 9 Pages, 2021/07

The seismic probabilistic risk assessment is an important methodology to evaluate the seismic safety of nuclear power plants. In this assessment, the core damage frequency is evaluated from the seismic hazard, seismic fragilities, and accident sequence. Regarding the seismic fragility evaluation, the probabilistic fracture mechanics can be applied as a useful evaluation technique for aged piping systems with crack or wall thinning due to the age-related degradation mechanisms. In this study, to advance seismic probabilistic risk assessment methodology of nuclear power plants that have been in operation for a long time, a guideline on the seismic fragility evaluation of the typical aged piping systems of nuclear power plants has been developed considering the age-related degradation mechanisms. This paper provides an outline of the guideline and several examples of seismic fragility evaluation based on the guideline and utilizing the probabilistic fracture mechanics analysis code.

Journal Articles

Effect of plastic constraint and cladding on semi-elliptical shaped crack in fracture toughness evaluation for a reactor pressure vessel steel

Shimodaira, Masaki; Tobita, Toru; Nagoshi, Yasuto*; Lu, K.; Katsuyama, Jinya

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 8 Pages, 2021/07

In the structural integrity assessment of a reactor pressure vessel (RPV), the fracture toughness (K$$_{Jc}$$) should be higher than the stress intensity factor at the crack tip of a semi-elliptical shaped under-clad crack (UCC), which is prescribed in JEAC4206-2016. However, differences in crack depth and existence of cladding between the postulated crack and fracture toughness test specimens would be affected to the plastic constraint state and K$$_{Jc}$$ evaluation. In this study, we performed fracture toughness tests and finite element analyses to investigate the effect of plastic constraint and cladding on the semi-elliptical shaped crack in K$$_{Jc}$$ evaluation. The apparent K$$_{Jc}$$ value evaluated at the deepest point of the crack exceeded 5% fracture probability based on the Master Curve method estimated from C(T) specimens, and the conservativeness of the current integrity assessment method was confirmed. Few initiation sites were observed along the tip of semi-elliptical shaped crack other than the deepest point. The plastic constraint state was also analyzed along the crack tip, and it was found that the plastic constraint at the crack tip near the surface was lower than that for the deepest point. Moreover, it was quantitatively showed that the UCC decreased the plastic constraint. The local approach suggested higher K$$_{Jc}$$ value for the UCC than that for the surface crack, reflecting the low constraint effect for the UCC.

Journal Articles

Benchmark analysis by Beremin model and GTN model in CAF subcommittee

Hirota, Takatoshi*; Nagoshi, Yasuto*; Hojo, Kiminobu*; Okada, Hiroshi*; Takahashi, Akiyuki*; Katsuyama, Jinya; Ueda, Takashi*; Ogawa, Takuya*; Yashirodai, Kenji*; Ohata, Mitsuru*; et al.

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 9 Pages, 2021/07

Journal Articles

Proposal of simulation material test technique for clarifying the structure failure mechanisms under excessive seismic loads

Hashidate, Ryuta; Kato, Shoichi; Onizawa, Takashi; Wakai, Takashi; Kasahara, Naoto*

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 9 Pages, 2021/07

It is very essential to clarify the structure failure mechanisms under excessive seismic loads. However, structural tests using actual structural materials are very difficult and expensive. Therefore, we have proposed the structure test approach using lead alloys in order to simulate the structure failure mechanisms under the excessive seismic loads. In this study, we conducted material tests using lead alloy and verified the effectiveness of the simulated material tests. Moreover, we formulated inelastic constitutive equations (best fit fatigue curve equation and cyclic stress range - strain range relationship equation) of lead alloy based on the results of a series of material tests. Nonlinear numerical analyses, e.g. finite element analyses, can be performed using the proposed equations. A series of simulation material test technique enables structural tests and analyses using lead alloy to simulate the structure failure phenomena under excessive seismic loads.

Journal Articles

Development of leak before break assessment guidelines for sodium cooled fast reactors in Japan

Yada, Hiroki; Wakai, Takashi; Miyagawa, Takayuki*; Machida, Hideo*

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 10 Pages, 2021/07

Journal Articles

Study on the predictive evaluation method for loads acting on roof and sidewall of cylindrical tank in nonlinear sloshing based on simplified equations

Ikesue, Shunichi*; Morita, Hideyuki*; Ishii, Hidekazu*; Sago, Hiromi*; Yokoi, Shinobu*; Yamamoto, Tomohiko

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 8 Pages, 2021/07

In this paper, a new method is proposed for the nonlinear sloshing condition of a cylindrical tank, which can evaluate the vertical load acting on the roof and the horizontal load acting on the sidewall. This method is a combination of simplified equations for the liquid surface level and velocity proposed in the past study and the new pressure model modified from the existing model. A long calculation time as CFD analysis is not needed, because this method is consisted of simplified equations. The validity of this method was confirmed by comparing them with the CFD and the test. And future issues on the improvement of this method were clarified from the result.

Journal Articles

Assessment of the resolution of nonplanar flaws in pressure retaining components in terms of stress intensity factors

Lacroix, V.*; Dulieu, P.*; Hasegawa, Kunio

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 5 Pages, 2021/07

When flaws are detected, assessments are done to demonstrate the fitness-for-service. The first step is the flaw characterization determining the flaw geometry for analyses. This key step is done by flaw characterization rules provided in FFS Codes. According to the flaw characterization rules of ASME Code Section XI, a nonplanar flaw shall be resolved into two planar flaws by projection of the flaw area into planes normal to the maximum principal stresses. This approach allows to simplify the flaw assessment but remains conservative. Therefore, the conservatisms by the simplified projection for nonplanar flaws are investigated in this paper. Current computations have been improved so that the modelling of nonplanar flaws are not significant difficulty. This paper compares the stress intensity factors (SIF) of projected nonplanar flaws and the mixed mode SIF of actual nonplanar flaws. The scope is to quantify how the flaw projection into planes normal to the maximum principal stresses is conservative.

Journal Articles

Improvement and assessment of the plastic collapse bending moment equations in circumferentially cracked pipe

Desclaux, C.*; Lacroix, V.*; Hasegawa, Kunio

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 10 Pages, 2021/07

The plastic collapse bending stress for a pipe is defined in ASME Code Section XI, using simplified equilibrium equations. One of the authors demonstrated that the simplified equilibrium equations are not conservative for externally cracked pipes and he proposed taking into account the cracked ligament mean radius. This paper demonstrates that the accuracy of the collapse bending stress equation can be refined considering the neutral axis position of the cracked pipe section. This leads to exact collapse bending moment equations. As the results, it is shown that the ASME equations for externally cracked pipes might be less conservative collapse bending stress than with the exact equations.

Journal Articles

Pilot study on seismic fragility evaluation for degraded austenitic stainless steel piping using the probabilistic fracture mechanics code PASCAL-SP

Azuma, Kisaburo*; Yamaguchi, Yoshihito; Li, Y.

Proceedings of ASME 2021 Pressure Vessels and Piping Conference (PVP 2021) (Internet), 7 Pages, 2021/07

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